Friday, December 4, 2015

Southwest Christmas Tree Year 2


Our yucca flower stalk has returned for its second year as our Southwest Christmas Tree, but this year we hired the services of a professional decorator.  Here follow some close-ups of several of the handmade ornaments and, of course, Happy Holidays to all my readers, customers, friends and family!!

Santa in the round by J. Lipton


San Xavier del Bac by K. & R. Palmour

Father Christmas by S. Winn
Flat Santa by J. Lipton
Saguaro Monument by K. & R. Palmour
Christmas Tree by M. Lefkowitz

God Bless Our Home by S. Winn
Yucca Flower by Nature


Singular wooden ware + hand carved teaspoons at:   FlyingCircusStudios.Etsy.com


Thursday, October 8, 2015

In-Drawer Knife Block -- Compact


The items in my Etsy shop shop derive from my abhorrence of wasting wood, especially beautiful hardwoods. How can anyone trash fine pieces of black walnut, cherry, oak, mahogany, maple, hickory? Yet woodshops everywhere do so every day as you will see from this very short explanation of how woodworkers work:

First, a board is ripped usually on a table saw to the required width. Ideally a board is chosen that closely matches the final width, but these long strips of many feet, varying from a sliver to a couple inches, have no utility to the project at hand.  The Cheese Serving Board was designed to utilize these narrow strips and make something useful out of them. Fatter cutoff strips exceeding 1½ inches can be used to make the Wooden Teaspoon in...
Trash???

Second, a board is crosscut usually on a power miter box to the required length. This inevitably leaves a useless short chuck of wood when the cross cuts are done. Rather than go into the trash such chunks become Mini Cutting Boards as well as Wooden Teaspoon in....

Thus up until now items in my Etsy shop were designed to utilize waste wood from larger operations. The In-Drawer Knife Block is a departure from this principle as the thicker oak was specifically purchased for its fabrication. We wanted our knives convenient but out-of-sight.  Finding this particular kitchen organizing accessory, however, was not easy...so why not make it instead?



Singular wooden ware + hand carved teaspoons at:   FlyingCircusStudios.Etsy.com




Saturday, September 19, 2015

Pierced Side Table


Not very common in my career is a request for a reproduction of a previous piece, though such is the case with this pierced side table, a different version previously appearing in this blog/portfolio:  Craftsman Style Side Table. Though Craftsman inspired it includes the uncommon design element of pierced legs as well as one of my “trademarks,” namely utilizing different woods in one piece, in this case quartersawn white oak, African mahogany and black walnut. What is not obvious in the picture is the fact that the legs are not perpendicular to the top but rather splay out in both the x and y axes exactly 1°. More than one woodworker examining the piece thought that the legs were ever so slightly tapered. They are not. Nonetheless the eye immediately understands this departure from the norm, and even if the brain can't place it, the disturbance of protocol is distinct and pleasing. Another departure is the asymmetry, such as three different thicknesses in the component pieces of the legs, the two widths of shelf boards, the very pattern of the tabletop. It's unlikely you would find anything like this in the Stickley catalog as symmetry is de rigueur in commercial furniture. I find a little asymmetry rather refreshing, the piece holding the eye a blink longer.

Singular wooden ware + hand carved teaspoons at:   FlyingCircusStudios.Etsy.com




Thursday, July 30, 2015

Simple Refinishing in 3 Steps -- Finishing Tip #5

Next year will mark my 42nd year in one form or another of woodworking. During that time I've undertaken all of three furniture stripping projects, a good rule-of-thumb:  one every 14 years. Even that might be a tad too often. In the same period, however, I've been asked numerous times to refinish grandma's bureau, a set of well-worn dining chairs, a favorite old desk, a precious rocker, you name it. Rather than completely stripping a piece and starting from "scratch," I have evolved a simple 3-step process of 1) cleaning, 2) adding color and 3) adding sheen. Hardly a unique or secret process, I was inspired to post the process when a fellow woodworker complimented the fine result. Thus follows a brief description of the three steps which are applicable to most modern pieces with varnish or lacquer finish. This process may not be suitable to older or valuable antiques or any piece finished with shellac. A couple hours will usually suffice for your project as all three steps can be accomplished in rapid succession.


  Step 1 is cleaning: I used to wipe down the furniture piece multiple times with a sequence of solvents each designed to remove a certain kind of contaminant, dirt, oil, stain, build-up, etc. Now I spray on a mixture consisting of 8 parts distilled water/4 parts white vinegar/2 parts denatured alcohol/2 parts “blue” glass cleaner with ammonia. This is applied liberally and then wiped off with soft cotton rags. Repeat if necessary. This combination does a great job of general cleaning but equally important raises the grain slightly in dings, scratches, nicks and bare, worn areas. This greatly facilitates the next step of adding color back to these “holidays,” which are typically quite resistant to taking color. Let the piece dry for 30 minutes.




Step 2 is adding color: Since dirty, contaminated, damaged areas will often resist most oil stains I prefer a wiping or non-grain-raising stain of a suitable color. Use a rag to wipe it on, though a brush can facilitate adding color back into deeper scratches and dings. The noxious solvents in these stains, which require you to work in good ventilation, have several advantages:  they further clean the surface, they restore color effectively and they dry very quickly. Several tips:  keep the rag wet, but not dripping, work quickly and lightly, finish with the grain. Usually just the defective spots can be addressed, but going over a whole surface with the wiping stain often yields good results. Again, let the piece dry for 30 minutes. You may find the finish slightly dulled after this step, but not to worry.



Step 3 is adding sheen: A tung oil product like Waterlox or a varnish /oil product like Watco can be used to add sheen over an existing finish. Wipe the oil on with a well-wetted rag and remove most of it, wiping with the grain. Your goal, however, is not to remove everything you've applied.  Rather leave a thin, slightly tacky layer. Carefully put the piece aside using cloth gloves to move it, and let it dry until hard, at least overnight. If there are zones with no surface finish left whatsoever, such as the worn top of a drawer or the edge of a door or table it will be necessary to add more sheen with a spray lacquer. Where just a clear coat will suffice Deft clear lacquer spray works well as it is forgiving to the amateur and has little overspray. Should color be needed use the appropriate shade spray toner lacquer, available from woodworking supply stores.  Scratch cover can sometimes be helpful at this step for any remaining defects.



After

Needless to say follow the product manufacturer's guidelines for disposing of wet rags due to the danger of spontaneous combustion.

Tip:  my favorite sources for finishing supplies are Woodcraft and Wordworker's Supply.   Mohawk, in addition to wiping stains, sells a myriad of touch-up and refinishing products.   Deft is usually available at big box home improvement stores.

Singular wooden ware + hand carved teaspoons at:   FlyingCircusStudios.etsy.com 




 












Thursday, May 28, 2015

Meyers Collaboration VI

Now each of the grandchildren has their own needlepoint by Sara Meyers, most of which appear in past posts.  This collaboration runs a similar 98/2 ratio, needlepoint/woodwork, though my work has more "weight."

Meyers Collaboration V

Meyers Collaboration II

Singular wooden ware + hand carved teaspoons at: FlyingCircusStudios.Etsy.com


Friday, May 8, 2015

Memory Box -- Everyday Ofrenda

It was in Flagstaff that I first encountered the wonderful Mexican tradition of creating ofrendas, offering altars for the departed, during Dia de los Muertos, which correlates to Halloween, All Saints' Day and All Souls' Day in the Anglo tradition.  Two things struck me the most:  first,  just the very practice of collecting photos and special artifacts from an individual's life in order to remember and honor them and second, a strong injection of humor into our human condition of dying, taking the grim reaper to the Jay Leno Show.

This memory box was created to hold just such precious objects from a life past, a kind of everyday ofrenda to visit, to remember, to honor.  Fundamentally similar to a jewelry box, it departs, however, from it by being taller and having no removable tray or segmented compartments.  In the Dia de los Muertos tradition the dead are said to visit their ofrenda, take sustenance and cleanse themselves.  Regarding this, a true story:  I was pulling my F150 up to the garage, this memory box in the cab, and a powerful dust devil parked itself in our drive forcing me to stop.  I waited for it to move along, but it just dissipated, vanished, leaving a snowfall of yellow palo verde petals, identical in color to the petals that were tossed at the memorial for the individual whose memory box I carried.  Arizona and New Mexico:  places where wind is the garb of spirits.


Dovetail Detail
El Tiradito, Barrio Viejo, Tucson

Interior Detail

Thursday, April 23, 2015

Rolling Executive Desk - Details

Frontless Drawers with Exposed Dovetails

Norse Fasteners & Wire Grommets
Singular wooden ware + hand carved teaspoons at: FlyingCircusStudios.Etsy.com

Rolling Executive Desk (Office to Warehouse or Factory Floor)


Glides on eight invisible 2.5" casters from warehouse floor to office suite to conference room, horizontal file is also a laptop stand, open shelf for CPS and compact printer, full depth drawers including file drawer, pull/push handles both ends, dimensions:  30" x 64" x 30" high, caster capacity 1/2 ton, internal wire grommets and wire organizers, lower keyboard and mouse surface also for routers, modems, power strip, etc., open knee space front and back for team work, designed for grommet mount or clamp on dual monitor arms, two-minute knockdown via Norse fasteners into four one-person modules, two casters have locks, vinyl edging absorbs impacts, fully mobile work station can stay powered during transit.

Singular wooden ware + hand carved teaspoons at: FlyingCircusStudios.Etsy.com

Thursday, March 12, 2015

Pneumatic Secret Compartment for Poker Table


My client warned me not to reveal the mechanism of this secret compartment, or he would have to shoot me, a threat I took seriously as the compartment was designed to hide his 45 which would be easily accessible should a poker game turn south. But, of course, this is the West. You see a tug on the perimeter of the table sets the pneumatic lifters, lifted from trunk lifting parts, into motion, briskly raising the tabletop above its interior apron and making the contents quickly available. Large custom made wooden scissor hinges keep the two pieces aligned and a nylon strap limits the upward motion.

The tricky part was finding lifters of exactly the right pressure and length, which would deal with the flat force angle and yet not snap the tabletop upward dangerously fast. Anyhow, my hope now is that the requisite number of years has passed, not to mention that this was one of six seemingly identical tables which I built, though only one with the compartment. The many apron segments are splined, and the whole apron screwed to the top in order to allow for wood movement. Aprons glued to their tabletops are, of course, a most common novice woodworker error.
















Singular wooden ware + hand carved teaspoons at: FlyingCircusStudios.Etsy.com

Thursday, February 26, 2015

Small Set Hungarian Shelves

For all the posts on Hungarian Shelves, including tips on how to build them, type "Hungarian Shelves" into the search this blog window at the top of the blog.

Singular wooden ware + hand carved teaspoons at: FlyingCircusStudios.Etsy.com

Saturday, January 3, 2015

Meyers Collaboration V

This is the fifth of a series of framed needlepoints.  The stitching, which represents 99% of the work, was accomplished by my wife Sara.  My simple cherry frame is edged with a roundover and small fillet.  The piece was made in honor of the birth of our granddaughter Hazel, though it does not mean we expect her to be counting sheep in order to fall asleep.

Singular wooden ware + hand carved teaspoons at: FlyingCircusStudios.Etsy.com